CALCURATES BLOG

What You Should Know About
USPS Shipping Restrictions in 2025

Image of USPS Shipping Restrictions in 2025
Image of Vladimir Derachits
Vladimir Derachits
Vladimir Derachits is a versatile professional with extensive expertise in Magento, customer success, content creation, social media management, SEO, and email marketing. With a strong background in crafting compelling content for blogs, video scripts, and technical documentation, Vladimir also excels in planning and executing social media strategies and SEO tasks. His comprehensive skill set and commitment to delivering exceptional customer experiences make him a standout expert in digital marketing and e-commerce.
Let’s face it – shipping can be a logistical minefield. And when it comes to mailing something through the USPS, it’s not just about getting your package from Point A to Point B. There’s a whole rulebook filled with “can’ts,” “maybes,” and “only ifs.” Especially now in 2025, when shipping laws, safety concerns, and e-commerce innovations have changed the game yet again.

Whether you're a business trying to fulfill nationwide orders or someone who just wants to send grandma a bottle of perfume, USPS shipping restrictions can catch you off guard. Don’t worry – we’ve put together a full rundown of what you can and can’t ship, what’s changed this year, and how to make sure your packages don’t get rejected, delayed, or destroyed.

Let’s dive into the ever-evolving world of USPS shipping policy and how to stay on the right side of it in 2025.

USPS Shipping Restrictions and Prohibitions

USPS still handles more package deliveries than any other service in the U.S. Even shipping giants like UPS and FedEx continue to rely on USPS for last-mile delivery in many regions.

But with great volume comes great responsibility – and a lot of rules. USPS shipping restrictions exist primarily to keep the mail system safe and compliant with U.S. laws and international treaties.

Some items are totally banned, others are allowed with restrictions, and many require special handling. Here’s what you need to know.
Image of USPS Shipping Restrictions and Prohibitions

What Are USPS Restricted Items?

Restricted items aren’t flat-out banned – but they do require careful handling, documentation, or routing through specific USPS services. Some can only be shipped within the U.S. Others may only be shipped by ground transportation or in limited quantities.

Here’s a list of common USPS package restrictions in 2025:
  • Aerosols (must be non-flammable, shipped via ground only)
  • Alcohol (limited and requires a special license)
  • Tobacco products (domestic restrictions apply)
  • Cremated remains (must use Label 139 and Priority Mail Express)
  • Dry ice (allowed with specific labeling)
  • Firearms (must follow FFL guidelines and packaging rules)
  • Fragile items (require protective packaging)
  • Lithium batteries (now allowed under stricter labeling rules)
  • Medicines and prescription drugs (limited to authorized senders)
  • Nail polish, perfume (must be under specific volume limits and sealed)
  • Live animals (restricted to certain species like bees, day-old chicks, etc.)
  • Paints and glues (flammable materials must go ground)
  • Perishables (must be packed for 2–3 days in transit)
  • Poisons (limited to ORM-D or properly marked consumer commodities)
Many of these items are subject to USPS shipping policy updates, so if you're shipping them regularly, it’s wise to check the most current postal bulletins.

What Is the USPS List of Prohibited Items?

Some items are strictly off-limits. These cannot be sent through USPS under any circumstances, no matter the packaging or purpose:
  • Ammunition
  • Airbags
  • Explosives
  • Gasoline
  • Marijuana (still federally illegal despite state-level legalization)
  • Hazardous waste
  • Counterfeit or pirated goods
Despite growing state-level acceptance of cannabis products, USPS still classifies marijuana – medical or recreational – as prohibited, and attempting to ship it can result in felony charges under federal law. Yes, even in 2025.

USPS Domestic Shipping Restrictions

Shipping within the U.S. comes with fewer hurdles compared to international packages, but you’re not entirely off the hook.

Perfumes and nail polish containing alcohol? Ground shipping only. Lithium batteries? Only if properly marked and below certain thresholds. Prescription meds? Only from registered entities.

In short, USPS domestic shipping restrictions make allowances but still follow the rules.

USPS Size Restrictions: Know Your Limits

Image of USPS Size Restrictions
If you think you can just shove your item in a box and call it a day – think again. USPS has strict guidelines on the dimensions and weight of packages.

Here's what you're working with in 2025:
  • Minimum thickness: 0.007 inches
  • Rectangular rule: If under 0.25", it must be a rectangle
  • Maximum weight: 70 lbs
  • Maximum size (length + girth): 108 inches
For USPS Retail Ground (often used for oversized or heavier shipments), the max girth jumps to 130 inches, but an extra fee will apply.

USPS Media Mail Restrictions in 2025

Media Mail is the go-to for shipping books and other educational materials on a budget – but it comes with clear limitations.

Eligible items include:
  • Books (minimum 8 pages)
  • CDs, DVDs, vinyl records
  • Educational charts
  • Manuscripts
  • Printed music
  • Medical binders
Still not allowed: Video games, USB drives, and anything containing ads or promotional material. USPS continues to enforce random checks, so misusing Media Mail can cost you.

First-Class & Priority Mail Restrictions

Let’s break this down:
First-Class Package Restrictions (2025 Update):
  • Max weight: 15.99 oz
  • Max size: 22" x 18" x 15"
  • Shape: Rectangular and uniform
  • Fragile items: Avoid – no special handling allowed
USPS Priority Mail Size Restrictions:
  • Max weight: 70 lbs
  • Max girth: 108 inches
  • Flat Rate boxes follow the same limits
Priority Mail remains one of the most flexible and fastest domestic options – but don't expect it to save your oversized, awkwardly shaped package.

Are There Any USPS Flat Rate Restrictions?

While Flat Rate boxes are popular for their simplicity, they don’t give you a free pass. You’re still subject to USPS package restrictions:
  • Must use official USPS Flat Rate boxes/envelopes
  • Weight limit: 70 lbs
  • Follow restrictions for contents (no liquids, flammables, etc.)
Size options range from small padded envelopes to large APO/FPO Flat Rate boxes. Just remember – if it fits, it ships… as long as it’s allowed.

USPS Liquid Restrictions

Shipping liquids in 2025? Here’s how to do it safely:
  • Must be in leak-proof, sealed containers
  • Volumes over 4 oz must be cushioned and double-wrapped
  • No flammables via air (ground only)
Make sure to label the package clearly and declare contents. USPS liquid restrictions are among the most commonly misunderstood, so don’t take shortcuts.

USPS APO Shipping Restrictions

Shipping to military addresses (APO/FPO/DPO) follows specific USPS APO restrictions:
  • Must use Priority Mail or Priority Mail Express
  • Contents must comply with U.S. and military rules
  • Customs forms (PS Form 2976 or 2976-A) are required
  • No alcohol, perishables, or pressurized containers
Delivery may take longer depending on the location, so packaging for durability is a must.

USPS International Shipping Size Restrictions

USPS has set international size limits, though they vary by country. In general:
  • Max weight: 70 lbs (some countries cap at 44 lbs or lower)
  • Max girth: 108 inches
  • Postcards and envelopes must stay within strict dimension ranges
Pro tip: Always check the USPS international shipping restrictions by country before sending anything. Some countries refuse items like used clothing or electronics altogether.

USPS Country Restrictions

Some places are trickier to ship to. As of 2025, here are USPS restricted countries requiring federal licenses or extra scrutiny:
  • Cuba (BIS license)
  • Iran (OFAC license)
  • North Korea (BIS license)
  • Sudan (OFAC license)
  • Syria (BIS license)
Even with a license, your package might still be rejected due to diplomatic tensions.

What’s Prohibited for International Shipping?

Image of Prohibited for International Shipping
Here’s what’s globally banned through USPS:
  • Aerosols
  • Airbags
  • Alcohol
  • Ammunition
  • Cigarettes
  • Explosives
  • Marijuana
  • Perfumes containing alcohol
  • Nail polish
  • Poisons
  • Fresh produce
Many of these mirror domestic restrictions, but enforcement abroad can be even stricter. Check the USPS country index before shipping internationally.

New in 2025: Regulatory and Tech Updates

In 2025, USPS has rolled out several changes that impact how restrictions are enforced:
  • AI-enhanced parcel scanning at sorting centers now detects non-compliant packages faster.
  • New digital customs forms integrated with shipping software make international compliance easier.
  • USPS is piloting a QR code system for restricted items, allowing faster verification at drop-off points.
  • Lithium-ion battery shipping rules have been updated per PHMSA and IATA guidelines, aligning USPS with global air transport laws.
Also worth noting: USPS now offers an optional service to pre-screen packages for restricted contents via certified drop-off locations.
Image of using QR code system for restricted items

Configure USPS Restrictions with Calcurates

Using Calcurates? Setting up USPS restrictions is easier than ever:
  • Connect your Stamps.com account to sync live USPS rates.
  • Enable USPS services like Priority Mail, Ground Advantage, or First-Class.
  • Create Shipping Segments to isolate restricted SKUs, weights, or regions.
  • Add “Hide” shipping rules to automatically block USPS for non-compliant orders.
  • Display custom messages to inform buyers at checkout.
  • Fine-tune packaging rules to allow only USPS-approved box sizes.
Whether you're on Shopify, Magento, or WooCommerce, Calcurates helps you stay compliant and avoid nasty surprises.
Turn on cost-effective shipping
Let's check if Calcurates meets your shipping needs!
Shipping with USPS in 2025 is more secure and tech-driven than ever – but also more complex. Regulations around what you can ship, where you can send it, and how you package it continue to evolve. By staying up to date with USPS shipping restrictions, knowing your USPS size restrictions, and understanding country-specific prohibitions, you’ll save yourself from fines, delays, or lost packages.

So before you slap that label on your box – double-check the rules. Because in the world of logistics, a little prep goes a long way.
Did you like this article?